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November 18, 2009  Blackspot and bruising trouble for European potatoes.

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In this issue:

Kiremko

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Potato harvest 2009 in most of North Western Europe was characterised by hot and dry weather during the second part of the season, resulting in a high dry matter content of the potatoes. For french fry processing, a high dry matter content is typically desirable as it has positive effects on product texture and yield. High dry matter content is also generally linked to a mature crop and therefore a good frying colour.

However, there is one major disadvantage of potatoes with a very high dry matter content: increased blackspot susceptibility. Unfavourable harvesting conditions further exacerbated the problems. Waste percentage as high as 20% have been reported.

Blackspot consists of dark coloured spots below the surface resulting from tissue damage. The dark spots are only visible after peeling. As for the exact colour: the Dutch call this defect "blauw" (Blue), while other languages refer to black: German ("Schwarzfleckigkeit"), English ("blackspot") and Spanish ("mancha negra"). In order to not to offend the Dutch, let's say that  "greyish" is probably the closest description.

How much black spots actually develop depends on two factors:

  • blackspot susceptibility of the potatoes: how easy do the potatoes get damaged and develop this discoloration reaction
  • The actual forces applied to the potatoes

Factors influencing blackspot susceptibility:

  • variety
  • higher dry matter content --> higher blackspot susceptibility
  • higher temperatures during handling ---> less damage
  • Fertilisation: a low potassium content --> increased blackspot suspceptability, Nitrogen fertilisation postpones maturity ---> lower dry matter content, hence reduced susceptability.

Forces influencing the forces applied to the potato

  • how rough you handle your potatoes (e.g. also dependent on conditions during harvest)
  • size and shape of the potato
  • storage height in potato storage

So you can get away with a high blackspot susceptibility to some extent as long as you "treat your potatoes like eggs".

It is important to realize that the damage to the potato tissue is not immediately visible. The initial damage starts a range of biochemical processes in the potato, including a colour reaction involving PolyPhenol Oxidase (PPO). In 10-20 hours the first discoloration becomes visible and it typically takes several days before the colour has fully developed. You can take advantage of this fact by immediately processing potatoes after they have been exposed to potential mechanical damage. Colour development is strongly temperature dependent, faster at higher temperatures and could occur - even during the process - until the responsible enzymes are inactivated.

If you have potatoes in storage with very high dry matter, it is important to know that black spot issues typically increase during storage, especially if a lot of additional water is lost during storage. So minimize water losses, don't store too long and process immediately after removal from storage.

For processors, trying to "peel away" black spots is probably not the way to go, since black spots are located fairly deep in the tuber. This is more a job for electronic sorters and ADR's. Especially lucky are french fry manufacturers who have installed (additional) optical sorters at the end of the line. Under these challenging circumstances these end of line sorters can help stay within specifications without sorting out too much good material.

Enjoy reading,

Paul van Eijck

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The potato hotbox is the ideal tool to achieve overnight assessment of potato bruising.

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