Marel RevoPortioner
Marel RevoPortioner
Marel RevoPortioner
Beschrijving
The Marel RevoPortioner is the industry leading low pressure portioning system that enables you to produce a consistent fl ow of high quality products. The RevoPortioner will give guarantee that your products always have the same uniform shape, weight and size.
The system retains the whole muscle meat structure and texture as much as possible, with virtually no waste of raw material or downgraded products.
Over 25 years of research and knowledge, based on the wishes and requirements of a loyal customer base, form the foundation of the success of the RevoPortioner.
Some examples of the products that you can make with these machines are hamburgers, nuggets, schnitzels and threedimensional products such as tenderloins, steaks and fi llets. The RevoPortioner can handle diff erent masses, such as red and white meat, fi sh, potato and plant-based masses.
Low pressure forming with guaranteed uniform shape and accurate weight
Whether you are forming potato waffles, rösti, croquettes or hash browns, the RevoPortioner will ensure you have end products of the highest quality. Low pressure ensures that the raw material's texture and structure are retained and that every product has a uniform shape and accurate weight.
Endless product possibilities
Interchangeable forming drums can create practically any product shape you desire. They are quick and easy to change, giving a highly flexible production process.
Increased capacity and quality
Forming drums are available with innovative Helix Drum technology to increase production capacity. They also ensure a more controlled filling pressure with a more constant flow of raw material, which further improves product quality.
Air release – no water
Air instead of pushers and water releases products, eliminating smearing and resulting in a much higher quality finish. It also has huge benefits for downstream processes such as flouring, battering and breading and guarantees you a clean working environment.
A RevoPortioner for any capacity
Every day, convenience food processors worldwide benefit from the innovative forming solutions we’ve been developing for more than 25 years. With the introduction of the RevoPortioner 1000, there’s now a RevoPortioner to fit any food processing production line, from the smallest family-owned business to the largest processors supplying the world’s leading QSR chains.
The system retains the whole muscle meat structure and texture as much as possible, with virtually no waste of raw material or downgraded products.
Over 25 years of research and knowledge, based on the wishes and requirements of a loyal customer base, form the foundation of the success of the RevoPortioner.
Some examples of the products that you can make with these machines are hamburgers, nuggets, schnitzels and threedimensional products such as tenderloins, steaks and fi llets. The RevoPortioner can handle diff erent masses, such as red and white meat, fi sh, potato and plant-based masses.
Low pressure forming with guaranteed uniform shape and accurate weight
- Uniform product shape and weight
- Preserved structure and texture
- Endless variety of 2D and 3D product shapes
- Maximum 0.3% raw material waste
- Belt widths to fit any food production line
- Low cost of ownership
(Click picture to watch video)
Low-pressure forming
RevoPortioner 500-600-700
Whether you are forming potato waffles, rösti, croquettes or hash browns, the RevoPortioner will ensure you have end products of the highest quality. Low pressure ensures that the raw material's texture and structure are retained and that every product has a uniform shape and accurate weight.
Endless product possibilities
Interchangeable forming drums can create practically any product shape you desire. They are quick and easy to change, giving a highly flexible production process.
Increased capacity and quality
Forming drums are available with innovative Helix Drum technology to increase production capacity. They also ensure a more controlled filling pressure with a more constant flow of raw material, which further improves product quality.
Air release – no water
Air instead of pushers and water releases products, eliminating smearing and resulting in a much higher quality finish. It also has huge benefits for downstream processes such as flouring, battering and breading and guarantees you a clean working environment.
A RevoPortioner for any capacity
Every day, convenience food processors worldwide benefit from the innovative forming solutions we’ve been developing for more than 25 years. With the introduction of the RevoPortioner 1000, there’s now a RevoPortioner to fit any food processing production line, from the smallest family-owned business to the largest processors supplying the world’s leading QSR chains.
Versions
The RevoPortioner is available with various belt widths, allowing you to produce up to 8,000 kg of formed raw material per hour.
Software
Production insight
By controlling and monitoring the recipes and production, Innova Food Processing Software ensures that the end product aligns with the customers’ orders. The supplied real-time data for performance monitoring ensures better food quality and food safety.
Innova’s full traceability program provides an overview of the raw materials' journey through the processing plant. As a part of this, the traceability engine records every process step in the convenience line. Together with the Recipe Manager tool, it’s easy to track systematically what has been made, when, where and by whom.
Accessories
V-pump to increase capacity
To increase your production volume, the RevoPortioner 700 can be fitted with a V-Pump. It delivers a high capacity of meat mass, with uniform pressure, to the forming unit. Because of its V-shape, the influence of the pump on the meat structure is minimal so the high volume it achieves does not compromise quality in any way.
Helix Drum technology for higher volume
On the RevoPortioner’s Helix Drum, product shapes are aligned diagonally to enable a continuous filling process in which the pump does not need to start and stop as frequently as with conventional drums. This leads to a more constant meat flow in the system, helping to control the filling pressure and eliminate variations and at the same time increases capacity.
High-speed drum cleaning
A cleaning unit is available to minimize downtime and maximize productivity. The unit completely automates the cleaning process so you can be confident that the highest hygiene standards are always met, and your equipment will always function optimally.
Fast and efficient drum changeover and storage
A lifting and storage system can remove the drum from the RevoPortioner after use and safely transport it to the cleaning unit. A storage unit is available to store all your drums securely.
Service
Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.
Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.
The RevoPortioner is available with various belt widths, allowing you to produce up to 8,000 kg of formed raw material per hour.
- RevoPortioner 400
- RevoPortioner 500
- RevoPortioner 600
- RevoPortioner 700
- RevoPortioner 1000
Software
Production insight
By controlling and monitoring the recipes and production, Innova Food Processing Software ensures that the end product aligns with the customers’ orders. The supplied real-time data for performance monitoring ensures better food quality and food safety.
Innova’s full traceability program provides an overview of the raw materials' journey through the processing plant. As a part of this, the traceability engine records every process step in the convenience line. Together with the Recipe Manager tool, it’s easy to track systematically what has been made, when, where and by whom.
Accessories
V-pump to increase capacity
To increase your production volume, the RevoPortioner 700 can be fitted with a V-Pump. It delivers a high capacity of meat mass, with uniform pressure, to the forming unit. Because of its V-shape, the influence of the pump on the meat structure is minimal so the high volume it achieves does not compromise quality in any way.
Helix Drum technology for higher volume
On the RevoPortioner’s Helix Drum, product shapes are aligned diagonally to enable a continuous filling process in which the pump does not need to start and stop as frequently as with conventional drums. This leads to a more constant meat flow in the system, helping to control the filling pressure and eliminate variations and at the same time increases capacity.
High-speed drum cleaning
A cleaning unit is available to minimize downtime and maximize productivity. The unit completely automates the cleaning process so you can be confident that the highest hygiene standards are always met, and your equipment will always function optimally.
Fast and efficient drum changeover and storage
A lifting and storage system can remove the drum from the RevoPortioner after use and safely transport it to the cleaning unit. A storage unit is available to store all your drums securely.
Service
Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.
Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.
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