L&T Technology Services (LTTS) provides end-to-end engineering and EPCM services for next-generation potato-based protein snack processing plants, enabling manufacturers to develop and scale high-protein, better-for-you snack products.
From ingredient blending and extrusion to shaping, drying/frying, and packaging, LTTS delivers flexible, scalable, and technology-driven production solutions designed for emerging snack categories and evolving consumer demands.
Applications
- Protein-enriched potato snacks
- Extruded high-protein snack products
- Baked or fried functional snacks
- Fortified and health-focused snack formats
Key Features
End-to-End EPCM Services
- Concept design and feasibility studies
- Front-End Engineering Design (FEED)
- Detailed engineering and 3D plant modeling
- Cost engineering and CAPEX optimization
- Procurement support and construction management
- Commissioning and start-up support
Advanced Snack Processing Engineering
- Multi-ingredient blending (potato + protein sources)
- Extrusion and forming systems
- Baking, frying, or drying technologies
- Texture and expansion control systems
- Seasoning and coating integration
- Packaging and material handling systems
Flexible & Innovation-Ready Design
- Multi-product and multi-recipe capability
- Quick changeover for new product development
- Modular and scalable plant architecture
Plant OPEX & Performance Optimization
- WAGES optimization (Water, Air, Gas, Electricity, Steam)
- Energy-efficient processing systems
- Yield and throughput improvement
- OEE (Overall Equipment Effectiveness) enhancement
Safety & Compliance Engineering
- Process Safety Management (PSM), HAZOP, SIL
- Machine safety and risk assessment
- Compliance with global food safety standards
- Hygienic plant design (cGMP)
Digitalization & Smart Manufacturing
- IIoT-enabled process monitoring
- Intelligent automation and plant controls
- Engineering analytics and product optimization
- IT-OT integration and connected plant systems
Asset & Lifecycle Management
- Enterprise Asset Management (EAM)
- Asset Performance Management (APM)
- Maintenance strategy and lifecycle optimization
- Engineering data and document management
Key Benefits
- Enables development of innovative, high-protein snack products
- Flexible production for multiple formulations and SKUs
- Consistent product quality and texture
- Reduced operational costs and improved efficiency
- Future-ready, scalable manufacturing platform
Success Stories
Next-Gen Snack Line Development
- Supported engineering for emerging snack product categories
- Enabled flexible production for new formulations
Process Optimization & Scale-Up
- Improved product consistency and throughput
- Reduced waste and operational inefficiencies
Digital & Smart Plant Integration
- Implemented automation and analytics solutions
- Enhanced product quality and process control
What Makes LTTS Different
- 200+ plant engineering projects across 25+ countries
- Expertise across snacks, chips, fries, flakes, and starch processing
- 1500+ engineering specialists Strong ecosystem of OEMs and technology partners
- Digitally enabled EPCM (3D modeling, IIoT, HAZOP, SIL)
- Flexible onsite-offshore execution model
