L&T Technology Services (LTTS) provides end-to-end engineering and EPCM services for potato-based snack processing plants, enabling manufacturers to produce a wide range of traditional and modern snacks with consistent quality, high efficiency, and scalable operations.
From ingredient preparation to extrusion/forming, frying, seasoning, and packaging, LTTS delivers integrated, hygienic, and flexible production lines tailored for products like namkeen, aloo bhujia, and sev.
Applications
- Aloo bhujia and sev
- Namkeen and traditional snack mixes
- Fried and extruded potato-based snacks
Key Features
End-to-End EPCM Services
- Concept design and feasibility studies
- Front-End Engineering Design (FEED)
- Detailed engineering and 3D plant modeling
- Cost engineering and CAPEX optimization
- Procurement support and construction management
- Commissioning and start-up support
Snack Processing Line Engineering
- Mixing and dough preparation systems
- Extrusion and forming equipment
- Continuous frying and oil management systems
- Seasoning and coating systems
- Packaging and material handling integration
Flexible & Scalable Production
- Multi-product line capability
- Quick changeover between SKUs
- Modular plant design for expansion
Plant OPEX & Performance Optimization
- WAGES optimization (Water, Air, Gas, Electricity, Steam)
- Energy-efficient frying operations
- Throughput improvement and waste reduction
- OEE (Overall Equipment Effectiveness) enhancement
Safety & Compliance Engineering
- Process Safety Management (PSM), HAZOP, SIL
- Machine safety and risk assessment
- Electrical and fire safety systems
- Compliance with food safety standards
Digitalization & Smart Manufacturing
- IIoT-enabled monitoring and automation
- Intelligent process control systems
- Engineering analytics and performance optimization
- IT-OT integration for connected operations
Asset & Lifecycle Management
- Enterprise Asset Management (EAM)
- Asset Performance Management (APM)
- Maintenance strategy and lifecycle optimization
- Engineering data and document management
Key Benefits
- Consistent product quality and taste
- High production efficiency and flexibility
- Optimized oil usage and reduced waste
- Lower operational costs and energy consumption
- Scalable and future-ready manufacturing setup
Success Stories
Traditional Snack Processing Lines
- Delivered engineering solutions for namkeen and sev production
- Improved product consistency and process efficiency
Frying & Oil Optimization Projects
- Enhanced frying systems and reduced oil consumption
- Improved product quality and operational savings
Digitally Enabled Snack Plants
- Implemented automation and analytics solutions
- Increased plant reliability and performance
What Makes LTTS Different
- 200+ plant engineering projects across 25+ countries
- Strong expertise in snacks, chips, fries, and potato processing
- 1500+ engineering specialists
- Global network of OEMs and technology partners
- Digitally enabled EPCM (3D modeling, IIoT, HAZOP, SIL)
- Flexible onsite-offshore execution model
